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ABIBLOG: ABICOR BINZEL's Welding Blog

Differences in welding fume extraction torches: from the extraction nozzle to the cable assembly

Posted by André Faber on Oct 20, 2020 4:56:45 AM

The decision to purchase and use a fume extraction system and a fume extraction torch to capture the health-endangering welding fumes directly at the source is becoming increasingly easier for many people. The awareness of the potentially hazardous gases in welding fumes has cleary spread throughout the industry.

Topics: Fume Extraction

Comparing Weld Inspection Methods

Posted by Jeff Henderson on Oct 12, 2020 9:41:00 AM

No matter how good your welding process is, weld defects are inevitable. Inspection ensures those defects are caught and fixed before your product goes out the door. Leaving this unaddressed can lead to customer issues, premature product failure, and a lot of other avoidable mistakes. In my experience, I have seen a number of issues impact welding. One of my most memorable experiences was during my time at Tower. We would always run into inconsistency in parts which caused a frenzy in figuring out the reasoning why. We'd argue with our internal and external stamping supplies, have holes and trimmed edges that would move or change, and spend countless hours on the robot cells touching up welds here and there. This lead to many different quality issues and wasted time chasing down and troubleshooting these inconsistencies. 

Topics: Robotic Welding, Automation, Weld Inspection

5 reasons for welding with a cobot

Posted by Simon Opper on Oct 7, 2020 5:42:06 AM

It doesn’t have to be a welding robot!

At some point, the time has come and:

  • the manual welder reaches the limits of his physical capacity
  • the quantities are too large to meet the desired delivery date
  • the topic of automation must be discussed

Automation? Aren’t these robot welding cells which usually take up a lot of space and are really expensive? In order to make their purchase profitable, enough parts have to be processed to operate the system at full capacity. In addition, there is the programming of the welding robot, which requires additional knowledge. Is there no interim solution if an industrial welding robot is still a size too big? Yes, there is: cobot welding.

Topics: Robotic Welding

What Changes When Implementing Robotic Fume Extraction In Your Operation?

Posted by Etienne Blouin on Sep 29, 2020 10:50:37 AM

Are you looking to continue advancing your welding process? You've completed the first step by adding robots to your operation, but now you're looking to improve safety among your team. Step two is setting up a robotic fume extraction system in your plant to improve air quality. The xFUME™ ROBO by ABICOR BINZEL USA and CA is the most effective and economical way to control welding smoke emissions with fume source capture.

Topics: Robotic Welding, Fume Extraction

Fume Extraction Kits for Manual, Machine & Robotic Welding Torches

Posted by Danny Seddon on Sep 23, 2020 3:49:29 AM

If you are looking to invest in Fume Extraction equipment but you don't want to use manual Fume Extraction torches because they are too heavy, your using a Machine/Robotic torch and your concerned about access issues or your simply on a tight budget - then here are a few external kits that you can use with your existing setup.

RAS Torch Kits 

The RAS fume extraction option is an economical and ergonomic alternative to integrated fume extraction torches e.g. RAB GRIP.

Topics: Fume Extraction

Explaining Weld Wire Cast for Robotic Welding

Posted by Jason Jamiel on Sep 18, 2020 10:11:00 AM

There are two physical elements of weld wire to be aware of in a robotic welding application. The first is the cast, which is the natural curvature of the wire. The second is the helix, which is the natural winding geometry of the wire's radial shape. 

Topics: Robotic Welding, Welding Consumables

Practical tips for welding: How to remove and prevent weld spatter

Posted by Florian Görlitz on Sep 14, 2020 11:41:21 AM

Anti-spatter spray, anti-spatter liquids, anti-spatter fluid and more

You have to break an egg to make an omelet. Especially with MIG/MAG welding, weld spatter occurs, which can already be heard from afar. With this »crackling and cracking« small metal droplets are created that are hurled from the weld pool or from the hot liquid electrode end to the workpiece surface or land on the weld seam and the torch wear parts. Excessive weld spatter is caused, for example, by an incorrectly set welding current, a non-optimal arc, incorrect polarity or insufficient gas shielding. However weld spatter occurs ... burnt weld spatter has to be removed again. This rework costs time and money. Anyone who welds wants to keep the adhesion of weld spatter as low as possible. And if they do stick, they can easily be removed again. Here we answer the questions that our field staff are asked the most on site.

New Product Releases Abicor Binzel USA: xFUME™ Fume Extraction Solutions

Posted by Tyler Caudle on Sep 7, 2020 11:30:00 AM

ABICOR BINZEL USA is now offering full turn-key solutions to fume extraction welding in both automated, robotic applications and manual applications.

Topics: Robotic Welding, Fume Extraction, MIG Guns & Torches, Company News, Products, New Product Release

Weld Joint Finding Methods Explained

Posted by Scott Huber on Sep 3, 2020 1:57:00 PM

When we look at weld joint detection and the benefits involved, there are two primary features of these technologies: the finding and tracking of the joint.

Topics: Seam Tracking

What costs you will face if you want to buy a fume extraction system

Posted by André Faber on Aug 18, 2020 7:47:00 AM

Fume extraction is part of the basic equipment of every welding workplace. There is a wide range of extraction systems on the market, and the requirements are just as individual. From stationary systems that regularly exchange air in a complete production hall to mobile fume extraction with the absorption of welding fume directly at its point of origin, the so-called source extraction, there are many variants. In a previous blog, we went into more detail about the benefits of the extraction at the source. Today we want to focus on the costs that you will face if you want to buy a fume extraction system.

Topics: Fume Extraction